N79FT A Skybolt Story

Tagged with "engine":

Metal Pickles


On: Oct 07, 2014
In: blog
Tags: engine

No posts for 1 month and 5 days! Holy cow.

That's all been eaten up by a couple projects. One of them ended up being a complete redraw of all airfoil sections on the lower wings on the Skybolt; and nothing to write about (no pretty pictures, very routine work). Just lots and lots of cleanup.

Another one... was me following an old Russian tradition.

You see, during long winter months Russians' desire for fruit and vegetables (and mushrooms) is satisfied with pickled everything. Cucumbers, tomatoes, cabbage, grape leaves, dill (!), apples, garlic, fish (haha :) ), and other things which I don't know English words for.

My genes are calling. It's fall, and I had to pickle me something.

It was.. a disassembled Lycoming for the Skybolt!

Some weeks ago, a gentleman posted on the Forum about him selling an O-360-A4M, all overhauled, yellowtagged, and such, by Superior; with higher compression pistons from ECI, with everything needed to put it together minus the sump and accessories, for a very attractive price.

Best part was, it was disassembled, so I am to get all the fun putting it together without the disassembling and sending parts out for overhaul (and well, paying for that too :)).

In short, it was a great deal.

The problem? Well, I will not need it for quite a while. 10 years maybe, if I go with the speed I'm currently going at.

I figured, assembling and pickling it after would be a bad proposition. A much better one would be to pickle it part by part.

As usual, started with a thread on the Biplane Forum.

At the end of the day, I ended up using three things.

  • Phillips Anti-Rust Oil
  • STP
  • Cortec CorrShield VpCI-368
Phillips 20W-50 Anti-Rust Pickling Oil

Phillips 20W-50 Anti-Rust Pickling Oil

Good' Ol' STP

Good' Ol' STP

Cortec CorrShield VpCI-368

Cortec CorrShield VpCI-368

This latter substance is amazing. It's mineral spirits soluble, moisture displacing spray-on stuff that can protect up to 2 years in outside (!!!) storage. I'm storing the engine parts inside my house, so I figured it will do very good for a much bigger number of years.

It sprays on, and then dries over a couple days to consistency of candlewax. A bit sticky, but very tough. They claim it's scratch resistant.

Just in case I missed something or ended up scratching it off; I decided to also put a thick layer of Aeroshell grease on everything that's covered with CorrShield. Just in case.

And then...

It showed up!

It showed up!

For smaller pieces, I first wanted to put them in sealed sandwich bags, with some STP / Oil 50-50 mix, and squeeze all the air out.

New connecting rod

New connecting rod

Now in the baggie with STP/Oil Mix

Now in the baggie with STP/Oil Mix

Gears and bits

Gears and bits

.. all bagged up

.. all bagged up

But after them sitting like that for a couple days, I didn't like how all the oil drained to the bottom of the baggies. So instead, I submerged everything in 2 oil/STP baths.

Piston pins, gears, rocker arms, misc accessory case things in oil/STP bath

Piston pins, gears, rocker arms, misc accessory case things in oil/STP bath

Pushrods, piston rings, tappets, etc in oil/STP bath

Pushrods, piston rings, tappets, etc in oil/STP bath

At this point, I ran out of oil and STP... And I had too much of CorrShield and grease -- and, after playing for some time with CorrShield and seeing how tough it is, I decided to use it on everything that didn't get into oil baths; even on smaller parts.

Crank

Crank

Cam

Cam

One of the jugs

One of the jugs

Pistons

Pistons

Jugs, right side up and tops CorrShielded and greased.

Jugs, right side up and tops CorrShielded and greased.

Some more small pieces stored "dry", covered in CorrShield and grease.

Connecting rods

Connecting rods

Thru studs and pushrod tubes

Thru studs and pushrod tubes

Bearings, oil pump housing and minor pieces

Bearings, oil pump housing and minor pieces

Valves.

Valves.

This project took a couple weeks worth of evenings; and now my inner Russian is completely satisfied with his stash of pickles!



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This construction log only shows how I did things during the construction of my Skybolt. These pages are for information and personal entertainment only and not to be construed as the only way, or even the perceived correct way of doing things. You are responsible for your own construction techniques.