[79FT]: Building Things
... and how it turns into two weeks
|On:||Jun 07, 2014|
So, originally it was supposed to be the shop day. I was gonna clean and put together the compressor I picked up off a gentleman on Craigslist, and set up the air hoses, filters and such - and then, back to CAD. And then..
See, I was looking for a bandsaw. I wasn't in a rush, so I was gonna pick up a good used one; so I was watching Craigslist and such, waiting and waiting. After doing that for about 6 months and after I got tired of not having one; I finally said "screw it" and bid on one on Ebay.
I won it on Friday around 4pm; paid, and went home. Well; there, in my Gmail's Inbox, was a notification from CraigWatcher saying that yet another bandsaw ad was posted... I opened it up; and couldn't believe my eyes.
Someone was selling.. an 18 inch Grizzly saw for 250 bucks! I couldn't pass on it; and next morning was driving back with a 300 pound beast in the back of my car....
... and then, spent a week and a half cleaning it up. I polished the rust out of the table; changed some bearings, re-cut threads on the blade tensioning rod, added a 4 inch dust port (for whatever weird reason, Grizzly decided not to put a dust port on this particular model).
It also ran on the 220, so I had to add a 220 outlet to the shop... Decided to go all out; and added a 6 gauge run with 50 amp breaker, so that I can run a TIG welder off of it when I get one.
So now; I own two bandsaws :).
Here's the perpetrator:
Since we're talking shop....
Right now Im set up in the garage of the old house we bought about half a year ago. Dash (my beautiful wife) is working on designing a new house we're gonna build; and that one is going to have a good sized shop. We will build that house first and then demo the old house; so I could start setting up earlier than I thought I would be able to; which is certainly nice.
But; Im dealing with 40 year old electrical; and other fun stuff..
Here are some pictures of that garage, ordered historically, as I was setting up.
Just after washing everything with a pressure washer...
The beginnings of the storage spot
.. all that empty space :)
That's pretty much all my tools before I moved (the big red chest is new)
First batch of stuff - table saw, jointer, planer, drill press. Excited!
.. and set up!
Storage's getting a bit more crowded
Setting up lighting. All that wood is for the benches.
First bench - the frame is ready.
The benches are up - and this place is starting to look like a shop!
Next, some 2x4s put together into a material rack. Cleared a lot of space!
Air setup, router table, and The Bandsaw
Added some entertainment :) Also, the little Delta bandsaw on the bench
I like how this looks!
And here are a couple pictures of the tools...
Air setup is very simple, a compressor with a shutoff directly into an air filter, regulator, and 25 feet of hose on a reel. That reaches pretty much everywhere.
The Air Setup (very simple for now)
At some point; I measured the runout on the drill press -- got around 10 thousandths - no wonder why it was all vibrating when drilling deep holes!
Grizzly includes very cheap chucks and arbors with their presses... Gladly, the bearings have no play though. I ended up picking up a used Jacobs chuck on Ebay, and boy, what a world of difference! Used a SouthBend arbor picked up on Amazon.
The Jacobs Chuck
I wanted a router table; but didn't want to pay around a grand for the one I like (and cheap ones are just.. crap, honestly); so I built one.
Top is two sheets of 3/4 MDF, laminated together. White Formica is laminated on top, bottom, and sides. All done with DAP Weldwood contact cement.
I bought the insert plate (though in hindsight, I should've just bought a hunk of aluminum and made it myself).
It still ended up being a bit out-of-flat, so I built a leveling system into the base (two bolts on each side are pulling the top "down", screwing into holes in the top with threaded inserts; and there are two screws pushing up on the top in the center of each long frame side. All that allows me to work out any non-flatness out of the top.
Fence is 3/4 ply; and the router sits in the box under the table. The box has 4 inch dust fitting epoxied on it on the other side (and the fence dust collector feeds into that fitting too).
The Homebuilt Router Table.
It is always better to have C sub “t” greater than C sub “d". Or more plainly, thrust should exceed drag.
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